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Visual Material Requirement Part Replace Function - What you should know.

Written by Richard Ferlatte

Be careful when using the Material Requirement Part Replace function

The Material Requirement Part Replace function is a great feature of VISUAL when you have to replace a large number of requirement cards for the same Part ID with a new one.

Infor VIUSUAL ERP - Manufacturing Window
The REPLACE feature can be found under the EDIT menu of the Manufacturing Window

If you need to do a mass update, you can selectively replace Part IDs across Eng Masters, Quote Masters and/or Work Orders.  This function also allows you to change quantity (Qty Per, Fixed, Scrap) and cost information during the replacement process.
 
Infor VISUAL ERP - Manufacturing Window
The Material Requirement Part Replace window.

 

So this feature can save you a lot of time and effort

BUT it can also cause you a lot of grief if you're not careful.

First of all, I'm sure you're aware that this feature has the potential to modify a significant number of material requirements (especially if you hit the "REPLACE ALL" button) - so proceeding with caution is warranted

What you may not know is that this has the potential for causing major delays and issues the next time you run costings!  Say What?

This feature, if not carefully used, will allow you to replace materal cards on CLOSED work orders if the material card is UNISSUED (regardless of the cards' status).  And because of the way VISUAL works - these work orders will then have their POSTING CANDIDATE set to YES and will be re-assessed by the costing utilities.  Whoa!

This issue only applies to replacing parts on work orders.  So be very sure before you commit to replacing parts on a large number of work orders - especially if you hit the "REPLACE ALL" button

The Material Requirement Part Replacement window is definitely missing a much needed filter (or column) --> Work Order Status.  That or only show orders that are FIRMED/RELEASED.  This would be a great Enhancement Request.